PROJECT 03 / May 2026 to August 2026

Understanding why parts fail

Failure analysis, validation, and reverse engineering

Tenneco · Plymouth, Michigan

THE QUESTION

What can a failed component tell us?

My contribution

At Tenneco, I led failure analysis, validation, and reverse engineering investigations for internal teams and customers.

I combined visual inspection with mechanical, thermal, and microstructural analysis to identify likely root causes. I then translated the evidence into recommendations for product and manufacturing teams.

Specific customer parts and internal results are confidential, so this case study focuses on my process and contribution.

OUTCOME / CONTRIBUTION

Delivered evidence based recommendations for product and manufacturing teams.

The process

  1. 01

    Inspect the component

  2. 02

    Analyze mechanical, thermal, and microstructural evidence

  3. 03

    Identify root causes and recommend next steps

Source: Résumé supplied by Daniela Ojeda